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This bike feature originally appeared in Barnett's Magazine issue #60, March 2008.

SPECIFICATIONS
Owner: Jesse Fossum
Year/Make: 2006 American Hardcore Custom
Fabrication/ Assembly: Jesse Fossum
Build time: 2 months
Engine: 145" S&S
Cases/ flywheels: S&S
Rods: S&S 4 13/16"
Pistons: S&S 4 3/8"
Cylinders/ heads: S&S
Cam: S&S .631 lift
Ignition: S&S IST
Carb: S&S Super D
Pipes: American Hardcore Customs Ceramic
Air Cleaner: Forcewinder
Transmission: 5-speed Baker Billet RSD
Primary: BDL Top fuel
Clutch: EFM Automatic clutch
Frame: American Hardcore Custom Hardtail
Rake: 50-degrees
Stretch: 0 up/2" Back bone
Forks: 8" over Pro-One lowers, Forking by Frank tubes, Accutronix Gothic 7-degree trees
Front Wheel: 3x19 American Hardcore Customs
Rear Wheel: 10x18American Hardcore Customs
Front Tire: Avon Venom X
Rear Tire: 300mm Avon Venom R
Brakes: HHI
Fuel Tank: Daytec 4.6 gallon
Oil Tank: Fat Katz
Fenders: Rear-Fat Katz/ Front-RWD Rambler
Handlebars: American Hardcore Customs
Headlight: Accessories Unlimited Wave
Taillight: Drag Specialties Half Moon
Hand Controls: Performance Machine Contour
Foot Controls: Supreme Legends Pro Smooth
Electrical: American Hardcore Customs
Painter: Brian Bossen/Sniper Kustoms
Color: Red/Black
Graphics: Dead Things!
Polishing: Leon Keppel
Molding: Sniper Kustoms
Seat: Duane Ballard

American Hardcore Customs' Hellbound

Story by Eric Bass, Photos by Todd Williams

It isn’t every day that a man comes face to face with his own tombstone. Jesse Fossum has… and the way he tells it, it was a pretty spooky experience. His painter, Brian Bossen had been tasked with creating a suitably sinister graphic design for Fossum’s new Hellbound bike. The builder’s only instructions to Brian were, “Sketch me up something with dead things all over it.” Jesse just hadn’t counted on one of the dead things being him.

Bossen dutifully dragged the un-colored custom off into his powdercoat pit of pain and conjured up a menacing menagerie of skulls, skeletons, and rustic chains against a blood red base coat. As Jesse strolled into the painter’s workshop, eager to see his freshly tattooed creation, he found himself stopped dead in his tracks. As the coup de grace, Brian had airbrushed a tombstone on the fender of the demon steed. The inscription read (you guessed it!):

“RIP Jesse Fossum”

Yikes!

When not suffering near heart attacks at the hands of smart-ass painters, our man Jesse is known for being the “big fish” biker in a little pond by the name of Brainerd, Minnesota. “I gotta make sure I got the biggest, the fastest everything at all times, so if somebody else does somethin’ then I just gotta do somethin’ bigger and faster.” It was out of that burning desire to roll on the baddest bike in town, combined with his morbid fascination for all things non-living, that the sinister spawn known as Hellbound was born.

Framework is American Hardcore’s specialty, and the chopper originated with a frame Jesse had previously designed for another build. “I really liked the way that bike turned out so I kept a lot of the same lines… everything is just bigger.” Tweaks included the backbone being raised an inch and a half to accommodate a larger engine, and the tail end of the rigid frame spread wider to accept a fatter tire. Jesse also pulled the front suspension out to a 50-degree rake. As a trick touch, they gave their specs to Fat Katz to create a rear fender with an oil tank integrated into it.

You’d never know by looking at it, but a mix up with a supplier had Fossum piecing together a grab bag of parts to make up the front end. The Accutronix Gothic 7-degree trees mimic the skeletal feel of the bike, and the headlight illuminates it on night rides to give the bike a “bat out of Hell” look. The dead-n-decayed theme carries over to knobby “finger bone-like” PM Contour hand controls and the skull shaped Pro Smooth foot pegs fashioned by Supreme Legends.

For a build that “went together pretty smoothly”, the pipes proved to be the biggest lil’ bump in the road. The initial plan was to create dual side-by-side pipes but there wasn’t enough clearance, so instead Jesse opted for a 2-into-1 ceramic pipe. Amazingly, Fossum claims the pipe configuration didn’t compromise performance: “I had this thing on a dyno and she’s putting out almost 175 horsepower through them so, it’s pretty impressive for a 2-into-1 pipe like that on a 145” motor to get that kind of power.”

Speaking of the big mill, Jesse decided on a naturally aspirated engine, a move to make the bike a bit more streetable than his previous nitrous and/or supercharged powerplants. “I didn’t have to worry about the supercharger coming apart and blowing up like I’ve done so many times in the past, and nitrous is fun but you’re always fillin’ bottles and that becomes a pain in the ass.”

Fossum claims that his shop is so close to Brainerd International Raceway that “I can smell nitromethane when the wind blows the right way.” Huffing the fumes of all that go-fast juice may have begun to work its way into Jesse’s brain. After all, this Minnesota mad man had a tether kill switch installed in Hellbound in order to make this show-caliber custom legitimate for racing. If it doesn’t find a new home with a fat cat buyer soon, it’ll be right at home on the drag strip burnin’ rubber for Jesse. Fossum acknowledges that the stylistic elements of the two-wheeled burners that rip up the drag strip across the street frequently work their way into his designs. Witness, for example, Hellbound’s flicked tongue-like seat inspired by the saddles of pro drag bikes.

Another nod to the strip is the chopper’s automatic clutch made by EFM. You’ll still need to pull in the lever when shifting, but the “automatic” can idle in first gear without having to engage the clutch up to an adjustable limit of 1300 RPM. A definite luxury, whether digging your toes in at the raceway’s Christmas tree, or stuck doing the waddle at a crowded rally.

Burnt out on the usual array of shiny billet wheels, Jesse asked Brian for something more unusual that accentuated the darker theme of the bike. Bossen outdid himself in creating the skull ‘n crossbones shaped rims, then powdercoating them blood red, airbrushing them into un-living color, and throwing down some clear coat to protect it all. The death dealer rolls around on an Avon Venom X front and a 300mm Avon Venom R rear rubbers, and to keep its night rider out of the grave, stopping power is provided by HHI 4-piston 11.5“ disc brakes.

And what of the bone chilling death wish that was Jesse’s tombstone? A little too bone chilling for Jesse… once he picked his chin up off of his boot tops, changed his underwear, and regained his ability to speak, he gently let Brian know that there was no way in…well, in Hell that he was about to ride off into the Brainerd sunset on a 175 hp chopper sporting his obituary on the fender. Realizing that dead customers pay no bills, Bossen begrudgingly painted over Jesse’s inscription on the tombstone so that it wouldn’t jinx him. And thus, with a slight last minute modification, Hellbound was unleashed upon our earthly realm.


Builder: Jesse Fossum, American Hardcore Customs

When it comes to claims of being “Born to be Wild-est” it’s tough to trump the credentials of the son of an iconic builder, like Cory Ness, or the namesake of a legendary American outlaw, like Jesse James, but if they ever sidle up next to Jesse Fossum at a biker bar, they’d do well to keep their mouths closed and their money in their pockets.

As an infant, lil’ Jesse’s tougher-than-titanium mama went right out and bought a Harley to console herself after her divorce. Pretty hardcore… especially for a mother of three who didn’t own a car! Jesse recalls that “she would essentially bungee cord me to her sissy bar and we’d ride all over the country pretty much, and I’d just nap on the back until we got to wherever we were.” Mama Fossum would even ferry her trio of young’uns to and from school, one at a time, papoose-style on her Hawg. So to say that Jesse Fossum was born on the back of a bike would be a slight exaggeration…but only slight.

All the same, it was his first trip to Sturgis that really got him hooked on building. After spending hours trying to find his stock Fat Boy in a sea of Harleys, the young buck returned home determined to customize it. He must have had fun doin’ it because while he just set out to modify a couple of things, when all was said and done there were only two original parts left! He soon began customizing his buddys’ rides, “keepin’ ‘em low and keepin’ ‘em long”, and today Fossum has his own shop and even holds an annual rally, which draws about 1,000 bikes.

For more info on American Hardcore Customs call 218-828-3760 or visit their website at www.americanhardcorecustoms.com.

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